After spending quite a few hours on plugging and repairing, I'm now ready for sanding the shells.
When I started this project I considered veneering the outside of the shells, and then staining. After some time working on it, I realized that I kinda liked the typical Sonor beech wood grain, and that it was a nice base to start from afterwards.
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Nice grain indeed. The four holes are those of the disappeared badge. |
I'll keep the veneering idea for the snaredrum I'll built with the 14x10 tom.
In order to sand off glue leftovers (on the outside), sealer (on the inside) and finishing plugs, I started with 60 grit. To make sure I would follow the shape of the shell when sanding, I carved sanding blocks out of polyurethane insulation panels, matching each diameter.
I then kept on sanding - by hand - along the grain using 80 and 100 grit.
It's now time for filling small dents and joints. I used what I call a "noble" woodpaste, made with a nitrocellulose binder called "Pafuki" (from Berger-Siedle, a German brand) and wood flour.
Note: I got much of my supply from my uncle's cabinet company. Don't hesitate to contact your local cabinet maker / wood floor company, I'm sure they won't mind giving away some products / scrap wood / plugs.
In this case, I'm experimenting with a 2 step process, filling deep cracks using a thicker paste, sanding and then filling small dents using a thinner cut (see below).
Here are some pictures of the shells, just before staining.
Patchwork went fine and sits flush with the shells. Only little issue was the wood tone of the bassdrum patch. I think I used - without realizing - natural beech, that's whiter than steamed beech. I'll try to fix that during staining.
The inside was sanded with 120 and 150 grit. Since it will be oiled, I decided not to go further than 150 to keep the wood feel.
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Inside of the bassdrum. The shell must be 40 years old. |
The outside was also sanded with 120 / 150 then rubbed with clean water to raise the loose wood fibers. When dry, they were sanded off with 180. Getting rid of the tiny loose fibers guarantees a more even staining.
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Before rubbing water |
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After |
I am quite happy with the floortom repair that turned out pretty nice and barely noticeable.
The patchwork on the 13" rack tom shows the difference between white beech and steamed beech. But overall satisfying.
Next step is staining, but first I'll have to mask the inside of the shells. Inside oiled finish will be done after outside is varnished, I don't want any oil messing up the outside surface preparation.